get rid off rust/ flushed boot

[danbmx_69]

i have got a flushed boot to go on my car, but before i can do that, there was a lot of rust around where the boot bolts to the body of the car, so to day i took of my boot off
http://i24.photobucket.com/albums/c18/danbmx_69/d22f_2.jpg
http://i24.photobucket.com/albums/c18/danbmx_69/SP_A0299.jpg
here is the rust, dosnt look bad in the pics but it was,
left side this was much worse then the right side for some reason
http://i24.photobucket.com/albums/c18/danbmx_69/SP_A0300.jpg
right side
http://i24.photobucket.com/albums/c18/danbmx_69/SP_A0301.jpg

so i got the drill out with a wire brush on the end and started getting the rust off,
http://i24.photobucket.com/albums/c18/danbmx_69/SP_A0303.jpg

[danbmx_69]

http://i24.photobucket.com/albums/c18/danbmx_69/SP_A0304.jpg
after a bit off work i was back to metal(don't look like it in the pics though)
left side
http://i24.photobucket.com/albums/c18/danbmx_69/SP_A0305.jpg

right side
http://i24.photobucket.com/albums/c18/danbmx_69/SP_A0306.jpg

and then i put some kurest on it
http://www.wilco-fastfit.co.uk/wilco/assets/images/kurust.jpg

http://i24.photobucket.com/albums/c18/danbmx_69/SP_A0307.jpg

[danbmx_69]

http://i24.photobucket.com/albums/c18/danbmx_69/SP_A0308.jpg

need to leave that stuff set over night

so tomorrow i will have to put some body filler over it as i had a few small holes due to the rust. then give it a lick of paint then look at fitting my flushed boot, will keep you updated

[danbmx_69]

UPDATE

ok do day all the kurust had turned black as i let it set over night

http://i24.photobucket.com/albums/c18/danbmx_69/SP_A0309.jpg

then i got some body filler out to try and get it all nice and flat
http://i24.photobucket.com/albums/c18/danbmx_69/SP_A0311.jpg

then i put some primer on it then give it a few coats of paint

http://i24.photobucket.com/albums/c18/danbmx_69/SP_A0312.jpg

http://i24.photobucket.com/albums/c18/danbmx_69/SP_A0313.jpg

http://i24.photobucket.com/albums/c18/danbmx_69/SP_A0314.jpg

next thing is tomorrow is to put my number plate on my bumper and wire up some number plate lights, and also mount a solenoid on the in side of the flushed boot and to run all the wireing in and connect it up,

will update to morrow :)

[Adam]

Nice work Dan, its a pain when those hinges rust!

Cant wait to see the finished smoothness.

[Steve B]

Mine had to be sorted as well, bloody nightmare.

Smooth boot will look well smart, I know mine does.

[brmatty]

my old girl has the dreaded rust mite around the boot hinges to..stopped it for now with loads of grease!!!